M81824

M81824 Crimp Splices

The D-436 crimp splices are a MiniSeal high-performance immersion-resistant Crimp Splice. Consists of plated copper crimp barrel and a separate, heat-shrinkable, transparent sealing sleeve made from radiation cross-linked polyvinylidene fluoride. This environment-resistant splices provides excellent reliability, long term performance, mil-spec qualification and a low installed cost.

  • Small Size
  • Lightweight
  • Insulation and Strain Relief
  • Easy to Install

Applications

Defense, Military & Aerospace

TABLE I – DIMENSIONS

Part NameI.D.* a. min • b. maxCrimp Splicer ºACrimp Splicer ºBCrimp Splicer CCrimp Splicer DCrimp Splicer E maxCrimp Splicer Color CodeCrimp Splicer Wgt. Lbs./Mpc max
D-436-362.16 (0.085)1.27 (0.050)2.03 (0.080)12.95 (0.510)6.22 (0.245)0.38Red1.02
0.64 (0.025)1.14 (0.045)1.91 (0.075)12.45 (0.490)5.72 (0.225)(0.015)Red1.02
D-436-382.79 (0.110)1.75 (0.069)2.70 (0.106)14.86 (0.585)7.11 (0.280)0.51Blue1.61
0.64 (0.025)1.63 (0.064)2.57 (0.101)14.35 (0.565)6.60 (0.260)(0.020)Blue1.61
D-436-384.32 (0.170)2.60 (0.102)3.89 (0.153)14.86 (0.585)7.11 (0.280)1.27Yellow2.72
0.64 (0.025)2.46 (0.097)3.73 (0.147)14.35 (0.565)6.60 (0.260)0.050)Yellow2.72
* I.D: a- As received; b- After unrestricted recovery thru meltable insert.

TABLE II RECOMMENDED WIRE RANGE BASED ON CONDUCTOR CMA (mm2) (REFERENCE)

Part NameMil Spec Equivalent SizeSingle WireMultple Wire Range CMA (mm2)Multiple Wire Total OD (OD, +OD2) Max
D-436-36M81824/1-126-24-22-20304 - 1510 (0.15 - 0.75)0.085 (2.16)
D-436-37M81824/1-220-18-161058 - 2680 (0.53 1.34)0.110 (2.79)
D-436-38M81824/1-316-14-122375 6755 (1.19 3.37)0.170 (4.32)

TABLE III STANDARD CONDUCTOR CMA (REFERENCE)

SizeSizeSizeSizeSizeSizeSizeSize
Conductor Configuration2624222018161412
Strands1919191919191937
CMA30447575412161900242638315874
(MM2)(0.15)(0.24)(0.38)(0.61)(0.95)(1.21)(1.92)(2.94)

APPLICATION
1. These parts are designed to provide immersion resistant in-line splices, maximum of two wires per side of crimp and falling within
the diameter range specified in this customer drawing, and having insulations rated for 135°C.
2. Parts will meet all requirements of SAE AS81824/1 when installed as outlined below. Assembly is not required for
acceptance testing inspection.
3. Acceptance sampling shall be in accordance with Paragraph 4.6.1 of AS81824Tm.
4. Packing and packaging shall be in accordance with Sections 5, Level C, of AS81824Tm.
5. This document takes precedence over documents reference herein.

• Tm AS81824 is a trademark of SAE


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